Lignosulfonate is a by-product of the sulfite pulping process in the paper industry. It is a sulfonated lignin polymer that contains sulfonic acid groups, making it anionic and water-soluble.
Main chemical types:
2. Mechanism of Action in Concrete
Lignosulfonate acts as a plasticizer by:
- Electrostatic dispersion:
- Negatively charged lignosulfonate molecules adsorb onto cement particles, causing repulsion between particles → improved dispersion.
- Lubrication effect:
- The long-chain organic molecules reduce friction between particles → enhanced fluidity of the mix.
3. Technical Properties
| Property | Typical Value |
|---|
| Appearance | Brown powder or dark brown liquid |
| pH | 4.0 – 6.0 (liquid form) |
| Solid content | 40–50% (liquid form) |
| Specific gravity | ~1.2 g/cm³ |
| Water reduction capability | 5% – 12% |
| Setting time impact | May slightly retard setting |
4. Functions and Benefits
- Reduces water demand without affecting strength
- Improves workability of concrete and mortar
- Increases early and final strength (due to lower water-cement ratio)
- Enhances cement particle dispersion
- Improves surface finish and pumpability
- Economical alternative to synthetic plasticizers
- Compatible with most types of Portland cement
5. Limitations
- Lower efficiency compared to superplasticizers (e.g., PCE or SNF)
- Can cause setting delay, especially at high dosage
- Limited effectiveness in high-performance or low-water-ratio mixes
6. Comparison with Other Water Reducers
| Feature | Lignosulfonate | SNF (Naphthalene) | PCE (Polycarboxylate) |
|---|
| Water reduction | 5–12% | 12–20% | 20–35% |
| Cost | Low | Moderate | High |
| Setting time effect | Slight retardation | Possible delay | Controllable |
| Best use case | General concrete | Ready-mix | High-performance mixes |
7. Applications
- Ready-mix concrete
- Precast concrete products
- Masonry and plaster mortars
- Soil stabilization and dust control
- Gypsum-based systems
- Cementitious grouts
- Clay or ceramic suspensions
8. Recommended Dosage
- Typically 0.2% – 0.6% of cement weight
- Final dosage should be determined by lab trial
- Overdosage can lead to retardation or excessive air entrainment
9. Storage and Handling
- Store in a cool, dry place
- Avoid direct exposure to sunlight or heat
- Stir before use if stored in liquid form
10. Environmental & Sustainability Notes
- Made from renewable biomass
- Biodegradable and non-toxic
- A sustainable alternative to petrochemical-based admixtures