Lignosulfonate for Coated and Slow-Release Fertilizers

Lignosulfonate for Coated and Slow-Release Fertilizers

Lignosulfonate for Coated and Slow-Release Fertilizers

Lignosulfonate and other lignin derivatives are used in fertiliser coatings as binders, conditioning agents and, in research, as components of slow-release coatings. In commercial practice lignosulfonate mainly helps coatings stick and reduces dust and caking; lignin-based controlled-release coatings for urea are an active research area with promising but still limited field evidence.

Roles of Lignosulfonate in Fertiliser Granules

RoleHow it worksStatus
Granulation binderDissolved lignosulfonate bridges particles during granulation and dryingEstablished industrial use
Coating carrier for micronutrientsLignosulfonate solution carries Zn, Mn, Fe or B onto NPK or urea granulesEstablished; check compatibility and drying
Anti-dust and conditioningThin film reduces dust and abrasionUsed; effect depends on coating level
Slow-release coating componentLignin or modified lignin in a polymer film slows water entry and nutrient releaseResearch and development; limited commercial use

What Research on Lignin Coatings Reports

  • A 2016 study coated urea with acetylated lignin from kraft and sulfite black liquor. Seven-day nitrogen release in soil was reported at 36.3% (kraft lignin) and 45.3% (sulfite lignin), compared with 59% for sulfur-coated urea (Behin and Sadeghi, 2016).
  • A 2024 mini review describes lignin composites with starch, cellulose, chitosan and alginate as coating materials that can improve mechanical strength and release control (Jurnal Teknologi Industri Pertanian, 2024).
  • Release from any coating depends on coating thickness and completeness, soil moisture and temperature, which is why a seven-day dissolution or release test is often used to compare coatings.

These are laboratory and pilot results. Field performance depends on soil, climate and crop, so claims about nitrogen-use efficiency or yield should come from local trials.

Practical Points for Formulators

  • Choose the cation. Ammonium lignosulfonate adds nitrogen; potassium lignosulfonate adds K2O; calcium lignosulfonate adds calcium. Sodium grades add sodium, which is unwanted in some soils.
  • Control moisture. Lignosulfonate solutions add water; granules must be dried back to their moisture specification to avoid caking.
  • Check urea compatibility. Test for caking and hardness changes during storage.
  • Measure release. Use a water-dissolution test (for example nitrogen released at 24 h and 7 days at 25 °C) on coated and uncoated granules.
  • Label carefully. In the EU, “slow release” and “coated” claims for fertilising products have specific requirements under Regulation (EU) 2019/1009.

Frequently Asked Questions

Can lignosulfonate make urea slow-release?

Lignosulfonate on its own is water-soluble and mainly acts as a binder or carrier. Slow release requires a water-resistant coating; lignin and modified lignin are being researched as components of such coatings.

Why add lignosulfonate to fertiliser granules?

To bind particles during granulation, carry micronutrients onto granules and reduce dust. Ammonium and potassium grades also add N or K.

How is release from coated fertiliser measured?

Usually with a water or soil incubation test measuring the share of nutrient released over time, for example at 24 hours and 7 days.

References

Questions about a specification, a test method or a trial: contact us or email info@greenagrochem.com.